Best Plasma Cutter for the Money (2020 Reviews)

Identifying a plasma cutter that cuts all types of metals precisely, smoothly and fast is not a simple endeavor. Although there are lots of models in the market, narrowing down to the best plasma cutter that gives you the best value for money will require a great deal of diligence.

In this article, we’ll give you a shortlist of top best plasma cutter for the money that will make cutting metals a marvelous experience.

Whether you want to operate a small or busy workshop, automobile works, fabrication shop or any metal processing project, this comprehensive guide will be very handy.

Best Plasma Cutter for the Money (Top 5 Reviews)

1. PRIMEWELD Air Inverter Plasma Cutter

The PRIMEWELD model is our top plasma cutter that will give you the best value for money. Good thing is that you don’t have to break the bank if you are looking for a welder under 300 dollars.

What stands out about this unit is its precision in cutting. It handles clean cuts up to a thickness of one and a half inches and a max of ¾” severance thickness. Because of its cut range, it’s a great choice for heavy and demanding construction and industrial tasks by professionals as well as simple tasks by hobbyists or home use.

We love its dual voltage capability that gives you the flexibility to use a 110V power source or 220V with the help of a pigtail. No matter what your power source is, you will be able to cut mild steel, aluminum, stainless steel, alloy steel among other metal materials. It handles metal work tasks of every shape and size.

When it comes to transporting the plasma cutter, this one is truly portable. It is not heavy, plus it is made with a handle to make handling and transporting a breeze.

The overall construction is solid to last a lifetime. Better still, if you are not satisfied with performance, the plasma cutter is covered by a warranty for an extended period of 3-years.

Things We Liked

  • Dual voltage
  • Cuts smooth and fast
  • Handle makes portability easy

Things We Didn’t Like

  • Power cord pretty short

2. Hobart 500566 Airforce Plasma Cutter

This one is pretty pricey, so it’s a great choice if you want a plasma cutter for frequent use. If you are a professional, we recommend this unit for your heavy tasks in demanding environments.

The first thing we love about it is the 240V power input it requires which is excellent for heavy and light users. The plenty power lets you cut steel that is 7/8 inch. Clean cut is 5/8 in.

It cuts pretty easily on coated and painted surfaces as well as perforated metals thanks to the auto-refire technology that increases cut efficiency on the tough surfaces.

With the peak performance power, you will be able to have cleaner ended cuts that are steady due to the variable voltage input. Duty cycle is 50% which lets you work for extended periods when compared to other models in the same price range.

All the parts are heavy quality for longevity. But it is lighter with a handle so it is simple to transfer from one work site to another. It is easy to set up and use in under 5-minutes.

Things We Liked

  • A lot of power
  • Compact package
  • Great quality plasma cutter

Things We Didn’t Like

  • Pricey if you have a budget

3. Amico CUT50 Plasma Cutter

The Amico CUT50 is another impressive welder which is pretty affordable. If you are on a budget, this one is a great choice as well.

What impressed us about this machine is the auto-voltage that adjusts automatically from 100V-240V of input power. Adapter cord is included in the package to help you start immediately.

You will be able to cut rusty metals, mild steel, aluminum and other materials up to a thickness of ¾ in. and severance thickness of 1.0 inch. Not to mention that cuts are clean with less need of cleaning.

The torch is handy and of sufficient length. It allows you to cut smoothly with less slag so your overall work is simply less since the cut is clean. But its best part is the comfortable grip that’s made to resist impact and heat.

It weighs less only 21.56 lbs, plus it is not huge, thus relocating from site to site will be a lot easier. The cutting range makes the unit perfect in demanding environments such as in construction or industrial purposes as well as light and simple projects by hobbyists.

Things We Liked

  • Dual voltage
  • Torch with comfy grip
  • Lightweight with portability handles

Things We Didn’t Like

  • Does not cut beyond 1.0 inch

4. Everlast Welders Plasma Cutter

The Everlast Welders is for those users looking for a combo model with a plasma cutter and welding features. You can use the machine as a plasma cutter then switch to TIG or Stick weld when you want to do welding.

It runs on two voltages- 220 volts and 110 volts. 110v is ideal for light to medium tasks on a small workshop. 220v is paramount when you want to use the machine on heavy tasks in demanding work environments.

When it comes to cutting, this model can handle a metal plate up to 3/8 inch thick. For clean cuts, it can cut up to ¾ inch. It can cut all types of metal ranging from titanium, stainless steel and much more.

It cuts clean and consistently. But you’ll require a bigger gallon air compressor if you have a busy workshop and you don’t want to stop occasionally.

It comes with a plasma torch, regulator consumable starter kit for plasma and everything you need to start cutting or do welding to get you started immediately. Great choice for home purposes, hobbyists and professionals.

Things We Liked

  • Multi-purpose machine
  • LCD control panel
  • Great quality

Things We Didn’t Like

  • Foot pedal not great to some users

5. LOTOS Air Inverter Plasma Cutter

The LOTOS Air Inverter Plasma Cutter is designed to run on two voltages. You can use 110V standard household output or 220V with the help of a pigtail.

Power is plenty to cut metals to a thickness of ½ inch for clean cut and ¾ inch for maximum severance thickness. You’ll be impressed at how consistent and smooth the cuts are on all metal types with no difficulty.

One favorite feature is its optimized design that provides a high voltage output when you’re working on thick metals while maintaining a steady power output on thin metals.

Cutting speed is pretty high with the help of non-hazardous air compressor with a CFM of 3.8 at 66PSI. That means a small air compressor will suffice if you’ll be making few cuts in less minutes.

Its duty cycle is 60% at 50A when you’re connected to 110 voltage output and 60% at 50A if connected to a 220V power input. This makes the unit a great choice for DIY jobs and simple light-duty projects.

The machine is compact, lightweight but very solid. It’s even equipped with a portability handle to make relocation a lot easier.

Things We Liked

  • Cuts smooth and consistently
  • Strong cutting performance
  • Portable plasma cutter

Things We Didn’t Like

  • Pigtail not included

Considerations When Looking for a Plasma Cutter for the Money

Voltage Output

It is crucial to choose a high voltage output model since this is what will determine their capability to cut on different thickness. You can choose a 110V – 120V voltage plasma cutter for thin materials or a high voltage machine with 220V and above for thicker materials up to ¾ inch or 1 inch.

You can also choose a dual voltage machine to have the flexibility of lower voltage for thin metals and high voltage for thicker materials. A classic example is the PRIMEWELD Air Inverter Plasma Cutter which is equipped with a dual voltage of 110V and 220V.

Pilot Arc Torch Vs High Frequency

Your choice of model will depend on the type of metals you’ll be cutting. If you will be cutting rusty metals, painted and expanded surfaces, then you’ll need a unit with a pilot arc. These models allow you to cut on those surfaces precisely without touching the metal surface.

Although, they’re slightly expensive, you’ll enjoy much cleaner cuts when compared to other models. For high frequency models, you’ll be limited on the type of metals you can cut.

Plasma Cutter Vs Combo Welder

There are multi-purpose machines with a plasma cutter and welding features. A good example is the Everlast Welders plasma cutter. You can use the machine as a plasma cutter or as a TIG and Stick welder.

If you are looking for a machine for cutting purposes only, then you can shop for a plasma cutter without the welding options. However, for home use and small workshop projects, we recommend a combo machine rather than shopping for a separate welder.

Duty Cycle

This is the length of time a plasma cutter can cut without heating up within a period of 10 minutes at the highest Amps. For example, if the duty cycle is 50%, it means the machine can cut only for 5 minutes in every 10 minutes. If the duty cycle is 80%, then the cutter can run for up to 8 minutes within a timeframe of 10 minutes.

As you can see, the higher the duty cycle the longer the machine can cut after every 10 minutes. For commercial purposes, we recommend 60% duty cycle and above in order to meet the heavy demands.

Portability

The portability of the machine is essential when you want to relocate the machine to another site. For portability purposes, make sure it is compact and lightweight.

The best portable plasma cutter is equipped with an ergonomic handle to effortlessly move the machine away. Fortunately, most models are made with this feature with exception of the older versions that are bulky and slightly heavy. However, you can choose to ignore this feature if you will not be carrying the unit around.

Wrap Up

Do you want a plasma cutter for home use or professional purposes? What type of metals do you intend to cut? Are they thick, rusty, expanded?

These are the kind of questions to keep in mind before settling for any model. The best plasma cutter for the money will let you cut clean on different material thickness without frustrations.

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